EMCO ENGINEERING Borivali East, Mumbai, Maharashtra

The Vibro Sifter offered by us is high-class equipment that has a circular gyratory screen which is used to separate the mass composition of solids from solids. liquid from solid and for gradation of materials as per particle sizes, having a very wide range of user-friendly applications. Our Vibro Sifter is available with a wide range of possible screen size (mesh) options for multiple deck separation is also possible.   Features of Vibro Sifter : All contact parts made of SS 316L as per cGMP standard Easy dismantling and cleaning Faster output at low power consumption High Degree of surface finish Double deck arrangement can be provided Safe earthing system

Weight : 100-1000kg

Color : Silver

Voltage : 110V

Automatic Grade : Automatic

Power : 1-3kw

Driven Type : Electric

Warranty : 1year

Is suitable for drying of thermal sensitive materials easily resolved, polymerized or deteriorated under higher temperature. Sterilization can be conducted prior to the drying process, during which no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration damage of the drying materials, there fore widely used in pharmaceutical, chemicals and foodstuff etc,. vacuum Tray Dryer is the most commonly used batch dryer. They are box-shaped and loaded and unloaded via a door (two doors on the larger models).   Vacuum Tray Dryers are used mainly for drying of high grade, temperature and oxygen sensitive products. Highly suitable for drying hygroscopic substances, which are dried to very low residual moisture, content level. Frequently vacuum drying cabinets are the sole possibility for drying lumpy, glutinous products or products of low pomposity.   Standard models range from 4,6,12,24,48 to 96 trays.   Features of Vacuum Tray Dryer :   All contact parts are made out of SS304 / SS316 / SS316L quality material in GMP models and mild steel externals with stainless steel internals in the standard model Hollow pad type heating shelves which are easily removable for maintenance Condenser and condensate receiver fixed on the dryer body or stand alone for remote installation Fully welded skirt on vacuum dryer body for flush mounting through the wall. External fluid heating of dryer with protective panels in stainless steel or mild steel powder-coated Dedicated fluid heating and circulating systems. These can be steam or electrically heated. Fluid heating systems are available for water as well as thermic fluid (for temperature requirements above 95 oC) Validation ports and nitrogen purge nozzles Can be designed to customers specification requirements Steam sterilisable models available Double door loading available for large models.

Weight : 50-100kg

Color : Silver

Voltage : 380V

Warranty : 2years

EMCO VTS technology provides innovative solutions for automated transfer, dosing and packaging of powders by means of vacuum and pressure. VTS with its unique filtration concept makes the only vacuum dense-phase system that functions at optimum levels when handing ultra-fine, sticky and adhesive powders. VTS* (Vacuum Transfer System) Dust Free Filling and discharging Packaging Dosing No product retention No particle damage Easy to clean

Application : Making Rubber Parts

Weight : 100-1000kg

Color : Grey

Voltage : 110V

Capacity : 2 Ton/hour

Automatic Grade : Automatic

Power : 1-3kw

The V-type blender is used to produce a homogeneous solid to the solid mixture. Mixing is a common process step in the manufacture of products for industries such as healthcare, pharmaceutical, food, chemicals, cosmetics, detergents, colorants, fertilizers, and plastics. Examples of materials or substances mixed in this way include pharmaceuticals, flour for confectionery, refined or white flour, whole wheat flour, flour for coating, dextrins, enzymes, coffee, cocoa, milk powder, chocolate, crème caramel and dessert powder, baby food, custard powder, starches, seeds, pigments, colorants, cosmetics, powdered or granulated plastics, fiberglass, etc. The capacity of 50 to 4200 liters and a useful capacity of 50% of the total. Mixing times vary between 3 and 15 minutes depending on the mixture. The unit incorporates a guard rail with electrical safety. The unit is manufactured in AISI 316 quality for all parts in contact with the product and AISI 304 for the supports and the rest of the equipment.

Voltage : 220V

Automatic Grade : Automatic

Driven Type : Electric

Feature : High Performance, Low Maintenance

Shell & Tube Type Condenser is used to condense the vapor emerges out during the operation. It mainly works through condensing the vapors flow through tubes where they are treated with cooling water over external surface.A condenser is a device that converts vapor into the liquid state whereas a heat exchanger is a device that is used for heat recovery also to transfer heat from two fluids. Heat exchanger only heat is transferred without phase change and heat is transferred along with the phase change in the condenser.There are three types of condensers: air-cooled, water-cooled and evaporative. Air-cooled Water-cooled Evaporative Heat is transferred via solid material (conduction), liquids and gases (convection), and electromagnetic waves (radiation). Heat is usually transferred in a combination of these three types and seldomly occurs on its own.

Material : Aluminum

Certification : CE Certified

Weight : 100-1000kg

Voltage : 110V

Driven Type : Electric

Warranty : 1 Year

Temperature : Heat Exchangers

Air Tray Dryer (ATD) The basic working principle of this incredible machine is the continuous circulation of hot air.In the tray dryer, moisture is removed from the solids that are placed in the tray by forced convectional heating.The moist air is removal is conducted partially but in a simultaneous fashion. Features of Air Tray Dryer All contact parts made of SS 316 as per GMP standard Available in wide range models from 6 to 192 capacity Design for uniform circulation of hot air in the drying chamber Heating cold and fan motor having electrical interlocking for the safety of heating elements Electric/Steam/Thermic Fluid heating system The fresh air inlet and outlet airflow can be adjusted with damper control valve

Fabrication of SS 316 and SS 304 Tanks for pharma and chemicals and other types of Vessels based on the requirement of the process.

Shape : Round

Feature : Durable, High Quality

Capacity : 100-1000ltr

Finishing : Polished

Warranty : 1year

Sigma Mixer Sigma mixers are deal heavy duty mixer which can be used in Explosive /Chemical as well as Food processing industry. The bowl is made of heavy steel plate making it a rugged heat proof unit, This is especially useful for bulky material and additional thinning prior to discharge. Tangential blades are supplied with differential speeds. Bow Is provided with Jacket for temperature control. Mixers can be designed for vacuum operations. Sanitary construction is provided or food and pharmaceutical procedures.   Features : Sigma Mixer is a Batch type Mixer Blades are made from sold steel depending on application. Designed to obtain thorough mixing of high viscosity materials Blades are machined to keep minimum equal gap between through walls and blades. Shaft seal is provided by PTFE breaded gland rope to prevent leaking from blade ends. Safety Guards and Gills are provided for maximum safety in sigma mixers

Warranty : 1year

Shell & Tube Type Condenser is used to condense the vapor emerges out during the operation. It mainly works through condensing the vapors flow through tubes where they are treated with cooling water over external surface.A condenser is a device that converts vapor into the liquid state whereas a heat exchanger is a device that is used for heat recovery also to transfer heat from two fluids. Heat exchanger only heat is transferred without phase change and heat is transferred along with the phase change in the condenser.There are three types of condensers: air-cooled, water-cooled and evaporative. Air-cooled Water-cooled Evaporative Heat is transferred via solid material (conduction), liquids and gases (convection), and electromagnetic waves (radiation). Heat is usually transferred in a combination of these three types and seldomly occurs on its own.

Material : Metal

Weight : 100-1000kg,100-1000kg

Power : 1-3kw

Warranty : 1 Year

Temperature : 0-50Deg C

The Rotary Vacuum Paddle Dryer is a high efficiency dryer, specially designed for products with high viscosity during drying phase, with high torque requirements. The principle of the Paddle vacuum dryer is its operation through a body, shaft and blades which is fully heated to maximize heat exchange with its blades rotating very close to the wall at low speed for a continuous renewal of the product in direct exchange with the wall.   Features:- Highest Thermal Efficiency, Shortest drying cycles. Repetitive operation, reproducible and easy to scale up Capacities from 50 up to 6.000 liters. Batch-wise Operation. Vacuum levels of 1 mbar. Atmospheric operating pressure. Operation Temperatures up to 350º C. Design according to ASME VIII div.1 – AD-2000 – EN-13445.   Options:- Internally mirror polished Ra ≤ 0.6 µm (Grit 360). Dust filter in the vacuum outlet. Discharge valve with metal to metal seal. Sampling valve. Choppers for braking lumps or balls of product. Cantilever up to 2000 Ltrs Condensation, vacuum and heating system. Hardware and Software for the unit control. Pilot equipment available. FLP option available

Rotary Vacuum Paddle Dryer The Rotary Vacuum Paddle Dryer is a high efficiency dryer, specially designed for products with high viscosity during drying phase, with high torque requirements. The principle of the Paddle vacuum dryer is its operation through a body, shaft and blades which is fully heated to maximize heat exchange with its blades rotating very close to the wall at low speed for a continuous renewal of the product in direct exchange with the wall.  

Rotary Double Cone Vacuum Dryer Rotating Cone With Vacuum Dryer is high precision low temperature vacuum drying. The Rotated Double Cone Vacuum Dryer’s suitable for drying the material which operates at low temperature, easily oxidized, poisonous in nature. It has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature Special Features of Rotary Vacuum Dryer Reduces drying time Total contained process, dust control Efficient Loading and Discharge Choppers / Battles (Lump breaker) give lump free product Easy Openable Charging pot Eliminates need for re-crying of lumps Handing and exposure offal products avoided Easy to clean internal surface, thus ensuring purity of product Dimensions and capacities are approximate and subject to change. Do not use for installation, consult us : Operating capacity s 65% of total volume Standard jacket s Horsepower Is based on bulk density of 50 lbs/ft3 and natural angle response of 45D Rotational speed can be changed based on product characteristics. Standard Drive : A = gear & pinion B = chain & sprockets C = hollow – bore (optional on most models)

Frequency : 10-20Hz

Power : 5kW

Specialities : Shear Strength, Precise Design

Motor Power : 10HP

Dryer Capacity : 20-50Kg

Batch Size : 0.5Kg

Ribbon Blender Blending powders is one of the oldest unit-operations in the solids handling industries. For many decades powder blending has been used just to homogenize bulk materials. Many different machines have been designed to handle materials with various bulk solids properties. On the basis of the practical experience gained with these different machines, engineering knowledge has been developed to construct reliable equipment and to predict scale-up and mixing behaviour. Ribbon blenders are designed with stationed U throughout the length and internal ribbons which are various types based on different product line to mix.

Certification : CE Certified

Weight : 100-1000kg

Voltage : 110V

Automatic Grade : Manual

Power : 1Kw

Driven Type : Electric

Warranty : 1year

Rotary Double Cone Vacuum Dryer Rotating Cone With Vacuum Dryer is high precision low temperature vacuum drying. The Rotated Double Cone Vacuum Dryer’s suitable for drying the material which operates at low temperature, easily oxidized, poisonous in nature. It has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature

r & d model or qualifying model emco has designed this new and compact lab model for r & d purpose and also it acts as a qualifying model for the higher size production models. the latest designed computational fluid dynamics (cfd) is a branch of fluid mechanics that uses numerical analysis and data structures to solve and analyze problems that involve air flows. computers are used to perform the calculations required to simulate the interaction of carrying medium with surfaces defined by boundary conditions. this subsequently improved geometry of the milling chamber and ring integrated nozzles have led to a very narrow psd (particle size distribution). documentation to support fda validation design qualification (dq) operation qualification (oq) factory acceptance test (fat) installation qualification (iq) performance qualification (pq) features of jet mill - emco psi lab narrow particle size distribution (psd) simple and rapid assembly or disassembly limited number of components low energy consumption sterile manufacturing no heat generation no cross contamination variety of available liners to resist abrasion benefits for the cosmetics industries ultra-fine loose and compact powders improved metallic pigments effect perfect skin adherence increased binding effect ultraviolet radiation reflecting properties

Power : 1-3kw

Driven Type : Electric

Warranty : 1yrs

AIR JET MILL - EMCO PSI 8The Pharmaceutical jet mill utilizes compressed air to grinding system which rapidly expands to generate a high speed rotation of material which runs below sonic speed. This creates near sonic particle-on-particle collision, generating increasingly smaller particles. Centrifugal force holds larger particles in the grinding rotation area until they have achieved the desired fine particle size. Centripetal force drags the desired particles towards the static classifier where they are allowed to exit upon achieving the correct particle size.Features of Jet Mill - EMCO PSI 8 Documents to support FDA validation (DQ, OQ, FAT, IQ, PQ) Narrow Particle Size Distribution (PSD) Simple and rapid Assembly OR Disassembly Limited number of components Low energy consumption Sterile manufacturing No heat generation No cross contamination Variety of available liners to resist abrasion Feeding System – MOC SS 316 Manual Vibratory Vfd Controled Screw Type - Volumatric Milling Chamber – MOC SS 316 Diameter 100MM Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc. Bagfilter System Pneumatic Shaking Bags Reverse Pulse Hepa Filter (If Customer Required) Control Panel Non Flame Proof Flame Proof Plc Based Electro Pneumatic Star OptionSystem fully automated by PLC with full batch reporting integration of PAT technology, on-line particle size analysis can be provided.

AIR JET MILL - EMCO PSI 6Jet mill is widely used in Pharmaceutical, Chemical, Food industry, Cosmetics industries for milling material below 25 microns and up to 1 micron or so. It is used for the Crystalline, Amorphous or Agglomerated products, Colour pigments, heat sensitive products etc. Hard materials milling such as Ceramics, glass etc.Feeding System – MOC SS 316 Manual Vibratory Vfd Controled Screw Type - Volumatric Milling Chamber – MOC SS 316 Diameter 100MM Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc. Bagfilter System Pneumatic Shaking Bags Reverse Pulse Hepa Filter (if Customer Required) Control Panel Non Flame Proof Flame Proof Plc Based Electro Pneumatic

Material : Stainless Steel

Warranty : 1 Year

Condition : New

Frequency : 50Hz

AIR JET MILL - EMCO PSI 4Jet mill is widely used in Pharmaceutical, Chemical, Food industry, Cosmetics industries for milling material below 25 microns and up to 1 micron or so. It is used for the Crystalline, Amorphous or Agglomerated products, Colour pigments, heat sensitive products etc. Hard materials milling such as Ceramics, glass etc.Feeding System – MOC SS 316 Manual Vibratory Vfd Controled Screw Type - Volumatric Milling Chamber – MOC SS 316 Diameter 100MM Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc. Bagfilter System Pneumatic Shaking Bags Reverse Pulse Hepa Filter (if Customer Required) Control Panel Non Flame Proof Flame Proof Plc Based Electro Pneumatic

Air jet mill - Emco PSI 2The PSI-2 is ideal for clinical trials and scale-ups, especially when extremely small batches of high value products with very low product loss need micronization. The heat sensitive and low melting point materials are easily micronized, micronization takes place due to the collision between the incoming particle and the particle which are already accelerated into the milling chamber creating spiral path. The larger particle of the product get retained at the periphery of the chamber by the centrifugal force and micro particle exit the exhaust air from the center portion of the milling chamber.Features of Jet Mill - Emco PSI 2 No heat created during milling protecting heat sensitive products. An approach to improve drug solubility, dissolution and bioavailability Simple and rapid Assembly OR Disassembly Limited number of components Engineered to avoid risk of cross contamination of milled products High grade materials – AISI type 316L Stainless steel mirror polished to Ra 0.4 microns. Options Volumetric, Vibratory OR Gravimetric feeder, with various hopper dimensions available. Special internal lining: PTFE, PUR (Vulkollan), Ceramic, titanium Nitride. Sanitary rotary valve for production collection. Explosion proof systems. System fully automated by PLC. Documentation to support FDA validation Design Qualification (DQ) Operation Qualification (OQ) Factory Acceptance Test (FAT) Installation Qualification (IQ) Site Acceptance Test (SAT) Performance Qualification (PQ)

Frequency : 50Hz

Brand Name : SYSTEMS & SOLUTIONS

Type : Centrifugal Blowers

Application : Air Combustion

Weight : 0-10kg

Color : Black, Blue, Brown

Voltage : 110V, 220V

Automatic Grade : Automatic, Semi Automatic

Power : 1-3kw

Driven Type : Electric

Warranty : 1year

Codition : New

Presssure : High Pressure, Medium Pressure

Material : Stainless Steel

Finishing : Polished

Driven Type : Electric

Color : Metallic

Condition : New

Power : 1-3kw

Pressure : High Pressure

Operating Type : Automatic

Usage : PHARMA, BULK DRUGS, CHEMICALS, FOOD, MINERAL, MINE ETC..

Certification : CE Certified

Voltage : 440V

Packaging Type : DEPENDS ON DEMAND

Specialities : Excellent Functionality, Less Maintenance, Ruggedly Constructed, Durable, Easy To Use

Dimension (LxWxH) : AS PER MODEL

Grinding Wheel Size : AS PER MODEL

Type : AIR JET MILL

Thickness : AS PER MODEL

Machine Weight : AS PER MODEL

Rated Current : AS PER MODEL

Frequency : 50 HZ

Phase : Three Phase

Warranty : 1 Year

Accuracy : 99.99%

After-Sales Service Provided : YES

Country of Origin : India

Motor Speed : AS PER MODEL

Corrosion Resistance : Yes

Machine Structure : AS PER DEMAND

Grinding Length : AS PER MODEL

Ring Diameter : AS PER MODEL

Load Speed : NA

Belt Driven Lubrication : NA

Spindle Bearing : NA

AIR JET MILL - EMCO PSI 12The EMCO PSI – 12 works independently with the process at a constant temperature. The powder is fed at below sonic speeds into the flat cylindrical milling chamber tangentially through a venturi. The system uses compressed air. Once the particles are inside the milling chamber they are accelerated by a series of jets around the perimeter to supersonic speed, in a spiral movement. The micronising effect occurs when the slower incoming particles and the faster particles in the spiral path collide. While centrifugal force retains the larger particles at the periphery of the milling chamber, the smaller particles exit with the exhaust from the center of the chamber.The Particles Size Distribution is controlled by adjusting the 3 main parameters Milling Pressure – the energy used to micronize the product, increasing pressure, increases the micronization effect. Feed Pressure – The energy used to introduce the product into the milling chamber. Feed Rate – the concentration of product fed into the milling chamber, the greater the feed rate, the less the micronization Effect, because particles must have space to achieve proper acceleration and collision.Features of Jet Mill - EMCO PSI 12 Documents to support FDA validation (DQ, OQ, FAT, IQ, PQ) Narrow Particle Size Distribution (PSD) Simple and rapid Assembly OR Disassembly Limited number of components Low energy consumption Sterile manufacturing No heat generation No cross contamination Variety of available liners to resist abrasion Feeding System – MOC SS 316 Vibratory Vfd Controled Screw Type - Volumatric Milling Chamber – MOC SS 316 Diameter 100MM Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc. Bagfilter System Pneumatic Shaking Bags Reverse Pulse Hepa Filter (If Customer Required) Control Panel Non Flame Proof Flame Proof Plc Based Electro Pneumatic Star OptionSystem fully automated by PLC with full batch reporting integration of PAT technology, on-line particle size analysis can be provided.

Material : SS