Paresh Engineering Co. Marol, Mumbai, Maharashtra

A Triple Roll Mill is a machine that uses the shear force created by three horizontally positioned rolls rotating at opposite directions and different speeds relative to each other to mix, refine, disperse, or homogenize viscous materials fed into it. The pasty substance is fed into the hoper, where it is drawn between the feed and center rollers. When pre-dispersed, the substance sticks to the bottom of the center roller, which transports it into the second gap. In this gap the paste is dispersed to the desired degree of fineness. The scraper system removes the finished product from the apron roller. The three roll mill triple roll mill is widely used for printing ink, pigments, paints, chocolates, soap, grafite, rexin, confectioanry, cosmetics, rubber, plastics and chemical allied industries. SALIENT FEATURES Standard Roll Speed 1:3:9. chilled cast iron rollers. Hydraulic control manual. Adjustable scrapper arrangement. Shear thimble arrangement for safety. Dual speed gear system. Clutch arrangement. Break system.

Drying ovens are used where heating and drying are essential parts of manufacturing process in industries such as Chemicals, Dye stuff, Pharmaceutical, Food Products, Colours, etc. Drying ovens are fabricated form strong MS angle iron frame work and MS sheets for forming double walls. Glass wool is used for insulation to minimize the loss of heat and operate the oven at maximum temperature.

Sigma Mixers are the hi-tech machines used for kneading and uniform mixing of materials with heavier viscosity. We are regarded as one of the prime Manufacturers and Installers of Sigma Blade Mixers in India. We manufacture two types of sigma mixers Single Sigma Mixers and Double Sigma Mixers. The sigma mixers manufactured by us are widely used in the making of rubber compounds, flush colors, adhesives, soap, food dough, stiff pastes, brake lining compounds, PVC coatings, etc. These sigma mixers are invested with various salient features that add to their efficiency like Heavy duty gears Grills to provide maximum security Shaft sealing by Teflon Chevron Rings to prevent leaking. Mild steel fabricator Specialized blades designed to mix the materials thoroughly. We pay special attention to the installation of the sigma mixers and provide our customers with after sales service. Operation Loading of material is done through top of mixer on opening the lid or through the feeding mouth / hopper. On starting the machine, the tangential action of mixing and kneading is thoroughly obtained by ‘Z’ shaped kneading blades, which rotates very accurately at different speed towards each other causing product to be transferred from blade to blade. Discharge of the mixed product is achieved by tilting the container or through the valves at the bottom or by means of an extrusion screw below the container if provided. Salient Features Sigma Mixer (Kneader) is a Batch Mixer Mixing Trough and Blades are fabricated from mild steel / various grades of stainless steel. Product contacting parts are ground, buffed or smooth and clean working. Blades are designed to obtain thorough mixing of high viscosity materials. Blades are machined on a leading edge to keep minimum equal gap between through walls and blades. Heavy-duty gears are fitted to the blades. Shaft sealing into the stuffing boxes is provided by Teflon Chevron Rings / PTFE breaded gland rope to prevent leaking from blade ends. Guards / Grills and interlocking are provided for maximum safety. Options GMP / Non GMP / models. Discharge by tilting container / bottom sliding valves / bottom gates / flush bottom gate valves. Tilting by hand liver / hand wheel with lead screw / electrical arrangements / hydraulic systems. Lifting of lead either manually, with help of counter weights or hydraulically. 'Z' Type Spiral blade / Naben / double naben blades to circulate hot / cold water in cases of heavy masses. Jacketed shell for heating or cooling by steam, oil, water etc. with fiber glass insulation over the jacket. Working facility with vacuum or pressure. Spray system for liquid addition / gas purge. Flame proof / Non-flame proof electrical controls. Wireless remote control operation for toxic materials. Electric (FLP/Non FLP) / Hydraulic drives.

Sigma Mixers (Kneader) is modern heavy duty mixer specially designed to produce uniform mixing and kneading heavier viscosity materials. It is suitable for many applications such as different kinds of doughs, stiff pastes, adhesives, polyester compounds, flush colours, brake lining compounds, resigns, soap, PVC coatings, rubber compounds, food dough, etc. Salient Features Sigma Mixer (Kneader) is a Batch Mixer Mixing Trough and Blades are fabricated from mild steel various grades of stainless steel. Product contacting parts are ground, buffed or smooth and clean working. Blades are designed to obtain thorough mixing of high viscosity materials. Blades are machined on a leading edge to keep minimum equal gap between through walls and blades.

We are reckoned as one of the principal Manufacturers and Installers of Ribbon Mixers in India. Horizontal Ribbon Mixers produced by us are ideal for blending of solids, which are less than free flowing. They are designed for fast and effective blending. Our Stainless Steel Double Ribbon Mixers have various specialized features like it has triple mixing actions, limit switches, guards, PTFE Braded gland, etc. In addition to these our ribbon blenders are buffed and ground for smoother and cleaner working. We offer our ribbon blenders in heavy-duty versions, which are used to blend hard solid materials without much effort. Fast and Effective Blending : The Ribbons (Inner and outer) are so arranged that when rotated it reaches each and every corner of the trough and imparts radial and linear motion to the whole of the materials to be mixed. At the same time material is moved from side of the trough to the centre and from the centre of the trough to the sides, resulting in quick and fast homogenising of the product. Blending is achieved in semi fluidised state in the upper zone of the trough when used for fine Powders. Double Ribbon configuration also brings material towards central bottom outlet when discharging. Features Blades are designed to suit specified product characteristics. Triple mixing action for fast and efficient blending. Gland packing is provided with Teflon bush and PTFE Braded gland. The Gland can be replaced without dismantling drive assembly. Guards/Grills and limit switches are provided for maximum operator safety. Blenders are ground and buffed for smooth and clean working. Options Equipments will be fabricated from M.S./S.S.304/SS.316 (GMP/NONGMP). Discharge either by tilting arrangement or through valves and automatic arrangement. Custom built chopper blades. Wireless remote control operation for toxic product. Detachable shaft. Powder loading device with dust free system and transfer. Unit with heating/cooling jacket. Unit suitable for vacuum application. Spray system for liquid addition. Flame Proof electrical equipment.

Ribbon Blender is suited for solids blending where the material is less than free flowing. They are available in the customary U-Shaped trough with a variety of agitator arrangements. We offer sanitary design as well as heavy-duty versions utilizing heavier walls and oversized shafts and bearings for especially dense materials.

The process of coating tablets and confectioneries depends to a large extent on the personal skill of the coater. Some of the important factors which affect the process of coating are: Rotational speed, Angle of inclination of Pan, Volume and Temperature of hot air, and shape of pan. Coating Pans are incorporated with the above design features and are available in various sizes. Other geometrical shapes and angles can also be provided as per requirement. RPM of Pan can be kept fixed or adjusted by a vary pitch pulley or ac frequency unit. Hot air blower is provided to feed hot air at 40� to 80�C temp, controlled by a thermostat. Quantity of hot air can also be controlled by a damper. Polishing Pan with canvas lining available as optional with quick and easy mounting arrangement for mounting on to drive hub. Coating Pan have very heavy & sturdy structure , made from M.S. Structural material and covered from all sides. SPECIAL FEATURES Temperature controller provided for temp. controlling. Compact hot air blower with inlet air damping arrangement. Easy mounting arrangement for change over from Coating Pan to Polishing Pan.

It is batch mixer having horizontal mixing system with horizontal, cylindrical drum and horizontally installed mixing main shaft which passes through both the end plates fitted with specially designed bearing housing and seals. Plough shear shovels are fitted on arm of the main shaft keeping minimum clearance between plough shaped element and shell wall. The mixer is provided with suitable valve depending upon the application and feed material. Flush bottom type gate valve or butterfly valve for discharge is provided at the bottom of the drum, which operates manually or by pneumatic system. Cleanup windows can be provided at the side of mixers with interlocking unit. In case the small quantities of liquids are to be added, spraying system with nozzle can be provided.

We are counted among one of the primary Manufacturers and Installers of Industrial Planetary Mixers in India. Planetary Mixer that we manufacture is used for uniform mixing of batter, dough, pastes, etc with the help of planetary movement of the agitator. Our Double Planetary Mixer are designed to have specialized features like Speed electric motor Double blades Teflon coated scraper Jacketed bowl Bowl with cater wheels, etc. These features enhance the efficiency of our machines and they provide desired results. Also our planetary mixer are available in GMP / NON-GMP / FLP models. Our Industrial Planetary Mixers are widely used in blending of liquid-solid, liquid-liquid and solid-solid and find application in the making of lotions, creams, toothpastes, adhesives, colors & pigments and resins, food & confectioneries etc. Drive The Blade is driven by Single / Two / Variable Speed electric motor with suitable gearbox. Planetary disc is rotated clockwise and blade in an anti-clockwise direction on its own axis with suitable rpm. If variable speed is required, AC frequency unit will also be provided. Stand The whole drive assembly is rested on MS column with heavy base frame and mixing bowl is fixed with MS fabricated bracket. The bowl with bracket is raised/down manually by handle in respect of small machines and motorized or hydraulic system is provided for lifting / lowering drive head with agitator in respect of heavy duty machines. Special Features Bowl will be jacketed for heating or cooling. Mixer can be designed to operate under vacuum to avoid air entrapment in product during mixing. The bowl will be provided with caster wheels for easy movements for cleaning, washing and handling mixed materials. Single blade / double blades and a Teflon edged scraper will be provided for scrapping the material from the sidewall. GMP / NON-GMP / FLP construction Applications Generally used in mixing of liquid-liquid, liquid-solid, solid-solid blending like wet mass, ointments, creams, toothpastes, lotions, cosmetics, pesticides & insecticide formulations, adhesives, colors and pigments, food & confectionaries, ceramics, rubber compounds, resins etc.

This machine gives high output with less percentage of fines and has the salient features like Robust Simple and Compact design, Easy installation in production line, Uniform granules, Maintenance free and can be attached with Vacuum loading and discharge arrangement or Gravity flow system. The granulating chamber and internal parts are totally washable from inside. The inner surfaces are mirror polished to prevent adherence of the product and facilitate cleaning. Sliding rails and fast fixing devices allow easy mounting and dismantling of the accessories. The oscillating motion of rotor gives uniform granules with less fines. Granule size varies as per the perforation of sieves. The simple design of Rotor and Sieve mounting facilitates easy cleaning and quick change over. Externally fitted bearing housings prevent the product coming into contact with bearing lubricants and hence the granules will be completely free of black particles. SPECIAL FEATURES Suitable for dry & wet granulation. Easy for loading and unloading. Easy for cleaning. All contact parts are made out of SS304 quality material. (SS316 will be provided on demand) Simple & compact design requires minimum maintenance. Higher output. Maintenance free.

This machine gives high output with less percentage of fines and has the salient features like Robust Simple and Compact design, Easy installation in production line, Uniform granules, Maintenance free and can be attached with Vacuum loading and discharge arrangement or Gravity flow system. The granulating chamber and internal parts are totally washable from inside. The inner surfaces are mirror polished to prevent adherence of the product and facilitate cleaning. Sliding rails and fast fixing devices allow easy mounting and dismantling of the accessories.

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. SPECIAL FEATURES Suitable for dry mixing of products in granule form. Easy for loading and unloading of material. Easy for cleaning. All contact parts are made out of SS 304 SS 316 quality material, as per customer requirement. The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, thus results in good quality. Simple design requires minimum maintenance.

The machine is assembled around a center column and head including drive with dispersing blade is raised and lowered by motorized hydraulic system. Container fixing brackets are provided self centering with locking arrangements.

High speed disperser is specially designed for high speed dispersion, dissolution and homogenization of the material having low viscosity range up to 1000 cps. This advanced dispersion technology produces extremely high quality products in less time and substantially less cost. The machine is assembled around a center column and head including drive with dispersing blade is raised and lowered by motorized hydraulic system. Container fixing brackets are provided self centering with locking arrangements. Special features Bowl will be jacketed for heating or cooling. Mixer can be designed to operate under vacuum to avoid air entrapment in product during mixing. The bowl will be provided with caster wheels for easy movement for cleaning, washing and handling mixed materials. GMP Non GMP FLP construction.

The purified air is heated by either steamelectricThermic Fluide. The hot air passes through the product container having diffuser plate and stainless steel sieve. Due to the hot air steam the wet product gets fluidized. The material gets surrounded by hot air and gets dried due to rapid transfer of heat. The moist air passes through the filter bag to the exhaust dust.

The Drum Blender system has been designed as an integral cycle system from formulation to utilisation. It involves mixing & batch identification of the product during intermediate steps inside the same hermetically sealed container. This system allows that the G.M.P. is followed as closely as possible (no cross. contamination, no pollution of the environment) The machine consists of a fabricated MS Drum rotating at 20 RPM. It has an open able door in front, through which the SS Bins containing the products are loaded in the Drum. After the mixing, the Bins are removed and the Drum is recharged with another loaded Bin

Product is fed into hopper and specially designed feeding device push the material to stator and rotor for high shearing, cutting and rubbing forces. Due to conical arrangement, the slightly deviating tapeiring of the milling surface of the stator and rotor, the angular gap becomes narrower towards the discharge section and the centrifugal effect of the rotor rotates at a high speed, the material is then forced into next tooth stage. The tooth breaks the particles with high degree of forces. Intence whirling multiples the grinding and mixing effect. The processed material continuously leave the mill through the drain pipedischarge spout, if required it can be recirculated.

Ball Mills have a wide range of applications and are especially suited to process materials where dual operations of grinding-cum-mixing is required. Ball Mills are almost indispensable to Industries manufacturing Paints, Chemicals, Lime Pazzolana, Cement, Inks, Pharmaceuticals, and Mineral Mixtures and other allied Industries. Ball Mills employ modified drive arrangement to reduce the Mill cost as well as for smooth trouble free operation.

We are recognized as one of the chief Ball Milling Machine Manufacturers and Installers in India. Ball Mills are the equipments that are used for grinding and mixing of materials both dry and wet. Our Industrial Ball Mills are the essential components of many industries like chemicals, cement, Inks, Mineral Mixtures, Lime-Pazzolana, etc. the Planetary Ball Mill manufactured by us are designed to have special features which enables them to operate efficiently and smoothly like Replaceable Liners Heavy support stand Cylindrical shell has strong alloy steel trunnions. Cover, which can be easily removed. Our ball mills are efficient enough to work without assistance of any skilled labor. The machines are easy to operate and clean. Operational Advantages Uniform quality throughout the entire batch, batch after batch. Fineness accurately controlled by operating time, mechanical regulators being unnecessary. Ultimate fineness possible, less than 1 micron. Range of sizes for every production, semi-production or laboratiory problem. No workman's attention required while Mills is running. No skilled help needed at any time. Combined grinding & mixing accomplished most efficiently without loss of time. Equally suited for grinding both wet or dry products. Extremely low power consumption per unit of material. Easily cleaned.

The machine works along the same lines as the agitator mills. The vertical special agitator with self rotating hardened dot welded beaters is fitted with agitator shaft which are arranged in staggered positions one above the other and at a certain angle in relation to one another. The agitator runs in a con�tainer which can be cooled or heated, as required. Thus it is possible to process high-viscosity abrasive hard solid materials to grind one micron or less particles. Attrition milling is batch operation where materials to be ground are fed in as a suspension or as single components. A built-in product discharge valve with screen enables the separation of product and grinding media.