Atul Engineering & Technical Services Mavel, Pune, Maharashtra

Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying.Hot gas or air is used for drying system as a heating media. This is the preferred method of drying of many heat sensitive materials such as foods and pharmaceuticals. A consistent particle size distribution is a reason for spray drying some industrial products such as catalysts. Air is the heating media for drying. We offer a wide range of Spray Drying Systems suited to continuous production of dry solids, form from liquid feedstock. Spray drying is one of the most widely used industrial process for particle formation and drying. Features Any size as per client requirement Quality and quantity as per client requirement Economical and less utility consumption

Spin Flash Dryers are characterized by short residence time of few seconds. Hence, great care needs to be taken in dispersion of the feed in the drying air, which is generally in the form of cake so that true surface water gets evaporated form the feed . Otherwise, the larger particles in the feed material may require longer drying time than the smaller ones in order to reach the desired moisture content Flash dryers are used for drying a wide range of products. It can be used to dry both organic and inorganic chemicals. However, inherently there are few limitations in the flash drying concept and experts like us provide best solutions to this family of drying systems. Features High Energy and Low maintaince cost. Direct drying. Quality and quantity as per four requirement.

Rotary dryer are widely used for drying wet powder and cakes,which are eassily breakable and dispersible.A revolving drum and purposefully placed flights combine to elevate and shower product uniformy through the air steam. Thermostatically handled discharge air temperature gurantees accurate final moisture and great sensitivity to changing product conditions. Features p>Efficient Drying with high moisture contents.   High temperature drying. Handled wide range of size material.

Ribbon Blender are mostly used by Chemicals, Plastic, Pharmaceutical, Paints and food industries. The Ribbon Blender does homogenous mixing of powder and semi-wet material of different densities. The ribbon blades of different designs are used to suit the need of different materials. The Blender consists of a Semi-cylindrical shell inside which rotates a Shaft fitted with spiral inner and outer ribbons. We offer industrial ribbon blenders, ribbon blade, ribbon blade in two parts etc. Our ribbon blenders are designed in such a manner so that even the smallest quantity of ingredient can be blended efficiently with large volumes. We manufacture a vast range of ribbon blenders which are kind of powder blending system, which is used to mix various powders with or without weighing. These are in wide demand among chemical, pharma, animal feed and agro industries.

Pressurs Vessel & Reactors are most important part of the process industry.Many critical reaction need to carried out in closed vessel at elevated temperature,pressure and agitation.Pressure vessel & reactors carefully design to handle such extreme condition of temperature and pressure. We offer all types of carbon steel and stainless steel pressure vessel and reactors with ASNE standard.

Paddle Style agitators are specially designed to scoop, lift and tumble materials in a gentle, but thorough mixing action. While being mixed, the material travels in a three dimensional pattern. the material is constantly being pulled from the ends of the mixer to the middle of the "figure 8" where the most aggressive mixing is taking place. This unique paddle design is ideal for mixing solids or liquids of various particle size, density and viscosity. The gentle scooping action is ideal for blending fragile ingredients such as nuts or fiberglass strands. Paddle mixers work effectively when filled to as little as 20% of rated capacity, thus allowing flexibility of batch sizes. Paddle style agitators allow easier access for cleaning between batches.

Heat Exchanger are extensively used to transfer heat from one medium to another medium without mixing.we design and develop heat exchanger as per application and customer requirments. Options of various material of constructition from stainless steel to nickel are available depending upon the nature of liquid. Features High Heat Transfer Rates Low Power Consumption Trouble-free operation Low capital and operating cost

The forced circulation evaporators serves as ideal evaporators for the condition where liquids possess the tendency to crystallize and scale when concentrated. The circulation is maintained by pumping the liquid with the help of heating element irrespective of heating and evaporation rate. Features High Power Consumption High rate of heat transfer Ease of cleaning and a wide range of application. Relative freedom from salting, scaling, and fouling Economical and less utility consumption

Fluid Bed Dryers supply process air through special perforated distributor plate and streams through the bed of solids at a speed adequate to hold the load of particles in a fluidized state.. Direct or indirect heating can be designed into the system as per the characteristic of the substance to be dried and other technical constraints. The controlled and uniform drying provided in a very short residence time is the key benefit of using a continuous fluid bed dryer. Features Food Industry Starch Industry Chemical Process Industry

A Falling Film Evaporator is a vertical shell and tube heat exchanger with a vapor- liquid separator mounted at the bottom. The liquid to be concentrated is fed at the top of the heated tubes and distributed in such a way that it flows down on the inside surface of the tubes as a thin film, under the influence of gravity. As the film gets heated, the vapors generated flow co-currently. The drag of vapors increases the turbulence and improves heat transfer performance. The balance liquid and vapor are separated in the vapor- liquid separator. Features Efficient Drying with high moisture contents High temperature drying. Handled wide range of size material

Distillation column is used to separates two miscible components(solvent) on the basis of boiling point diffenece by using thermal energy.We have manufactured simple distillation column with internal packing & tray for distillation process requirement. Features Offered distillation column in Carbon Steel,Stainless steel and other material Low reflux ratio with high purity of distillate Distillation column can be manufactured to accommodate packing or tray manufactured by the leading companies

Conical blender consists of a conical vessel with a double start helix ribbon mounted on central shaft. This type of blender is used for mixing, granulation and homogenizing applications. It handles a range of applications from all types of powders including free flowing to cohesive and moist powders, bulk dry materials to wet cakes and slurries. Mixing time depends on the ribbon speed. The rotating central agitator shaft does not have bottom bearing support thereby eliminating any dead spots or difficult areas to clean and there is no possibility of product contamination. Discharge of the product is fast and simple as the bottom is fully open.

An Agitated Thin Film Dryer is also known as Thin Film Dryer, Thin Film dryer consists of a jacketed shell and a rotor having blades that maintain a close clearance from the shell. Thermostatically handled discharge air temperature gurantees accurate final moisture and great sensitivity to changing product conditions. A feed distributor at entry point distributes the liquid in a thin film dryer on the heated wall. The high speed rotor with gear box is provided for further spreads and intensely agitates the film as it flows down. The generated vapors flow countercurrently and get cleaned by an integrally mounted entrainment separator. Features Suitable for high vacuum applcation. Excellent turn down capability. Ideal for hazardous applications. Avoid product re-circulation and possible degradation. Economical and less utility consumption.