Tablet Coating System
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Automatic Coating System have been designed after a careful study of the needs of expert coaters such as Rotational Speed, Efficient AHU system, Inlet & Exhaust air CFM & efficient solution spraying system etc. to supplement the need of correctly designed, versatile coating system.
The Coating System has very heavy & sturdy structure, made from SS304 pipes & sheets. Complete structure covered from outside. Processing Chamber designed with sealed from all side, in which negative pressure can be achieve. Chamber with 02 nos. of covers with hinges provided on two sides (left & right) of the structure to clean and remove / replace the pan.
In the process of automatic coating of tablets the coater needs perforated pan with drive and mounting facility in the chamber.
Chamber with facility of wash water drain port with manually operated ball valve.
Motor with worm reduction gear unit and a bearing housing with shaft for pan drive. Variable Frequency drive for variable speed of pan.
Inlet air & exhaust air duct with butterfly valve and Open – Close type pneumatic actuator, inside the chamber.
A FLP lamp at top of the chamber.
Spray nozzle mounting facility at chamber.
Perforated pan made from 10 SWG, SS316 material and polish to the mirror finish from inside & outside, with baffles & tablet unloading attachment.
AHU with pre filters, inlet air blower, cooling coil, phase & by pass system, heating coil, micro V & HEPA filters with temperature sensor and Rh Sensor (OR Dew point sensor – Optional) & exhaust air blower.
Inlet and outlet air duct.
Exhaust air blower
Solution preparation vessel with spraying system.
SPECIAL FEATURES:
Pan fabricated from 2.5 mm thick, SS Sheet of SS 316 quality with 3.0 mm perforation at 4.5 mm triangle pitch for adequate opening area for better performance.
12” & 24” model are on wheel & 36”, 48” & 60” model with Anti vibrating unit provided for proper leveling, hence no requirement of foundation.
Double wall PUF insulated APU (AHU) with Aluminum Framing, inside aluminum or G.I. sheeting from Air Inlet to HEPA filter and SS sheeting from HEPA filters to onwards, outside powder coated galvanized sheeting, with Pre filters and Micro V filters in G.I. or Aluminum Box, Air inlet Blower, HEPA filter in SS Box, Cooling coil in copper tube and aluminum fins, Phase and By pass damper & Heating Coil made out of SS Tube & Aluminum Fins. (If steam heated model) and electrical heaters (if electrically heated model).
Rh Sensor at air inlet line.
Differential Pressure Gauge at HEPA Filter.
Differential Pressure Gauge at Process Chamber.
Inlet air, Product Bed & Exhaust air temperature Sensor.
Variable Frequency Drive for (AC Drive) Pan Drive Motor, Inlet Air & Exhaust Air Blower.
Pan RPM Indication facility.
FLP Lamp.
Port with Spray Ball for CIP.
Inlet Air Blower.
Exhaust Air Blower.
Solution Preparation Vessel with propeller type stirrer with variable rpm facility. (Plain – Non Jacketed – Non FLP Model).
Pan Drive Motor flameproof.
Spraying Nozzle.
Peristaltic Pump.
Manually operated Atomizing Air Pressure Regulator & Fan Width Pressure Regulator.
Butterfly Valve at Inlet & Exhaust air duct with Actuator.
PLC based power panel with Touch Screen based operating panel.
Inlet & Exhaust air duct
OPTIONAL (IF REQUIRED):
Pan made out of SS 316 or SS 316 L Material instead of SS 304 Material
Dew Point Sensor at inlet air duct, instead of Rh sensor.
Velocity Trans-meter at inlet & exhaust air duct.
Differential Pressure Trans-meter at AHU & Process Chamber, instead of D.P.G. Differential Pressure Gauge)
Jacketed Vessel instead of none jacketed. (For Solution Preparation).
Flameproof Model Vessel for Solution Preparation.
Flameproof Motor at inlet & Exhaust air blower.
Wet Scrubber at exhaust air.
Steam & Chilled Water Controlling Valve.
Peristaltic Pump
Spray nozzle of spraying system
Flow meter at solution spray system
Atomizing Air Pressure Regulator & Fan Width Pressure Regulator operating through Touch Screen.
Flameproof/Weatherproof Enclosure for TouchScreen.
Additional Duct per 1 Meter – None insulated. (For Inlet & Exhaust air).
Tablet Discharge Spout
Additional Pan
Pan unloading Trolley
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